Backing Plates

At Buff and Shine Mfg. backing plates have moved forward by leaps and bounds these past couple years.   Our main goal in the short run was to produce a backing plate for both large wool and foam pads that was strong and true.  We hit the mark on both.  Critical to overall buffing performance is to have a backing plate that spins true; we can’t overemphasize this point.  Otherwise, the wobble at slow RPMs becomes a major wobble at higher speeds.  The fewer wobbles you have the easier it is on the technician to finish the job without fatigue and imperfections.  In the long run the above backing plate will be used as a model to spin off various other plate designs.  Bench and field testing will already be complete, so it’s a matter of prioritizing the new backing plates. 

Our new backing plates have little resemblance from previous models.  Future backing plates will be made of the same basic materials except for the flexible models.  We fully expect to provide a wide range of backing plates in order to satisfy every buffing requirement.  This has been an exciting project and early successes have provided positive feedback to move forward with confidence.  One last note of uniqueness is the fact we can private label our large standard plates.  No one else in the business can offer this service. 

Now, we have over 20 various backing plates available for sale.  Many deal with the issue of adapting to international requirements like metric sizing.  We are also improving our range of plates for Dual Action (DA) machines, these machines are becoming more and more popular because they are safe to use and minimize or actually eliminate swirl marks.  No backing plate for the long throw polisher or gear driver polisher is currently available.







Application Charts

BUFFING FOAMS

Buffing and polishing your car with foam pads has been around for many years.  Foam pads work allot differently than wool pads as far as cut, feel and performance.  There are many new technological advances in the foam pad industry and I am writing this to help give you more information so you are able to choose the correct foam for your next job.

There are many ways to identify foam pads in the industry.  PPI is a generic way of distinguishing foam, but not the 100% correct way.  Since there are so many ways to measure foam, we are going to start here with the basic.

OPEN CELL and CLOSED CELL

The first and basic thing to understand about foam is whether it is open or closed cell.  Many open cell foams start out as closed cell and are “reticulated” to produce open cell.  “Reticulation” is a process used in processing foam where they take the bun of foam, put in in a concrete and controlled room, fill the room with hydrogen so the foam can absorb it, and then they ignite the foam.  This process causes the membrane or window of the foam to wrap around the branches.  The window/membrane on foam is the transparent thin layer in between the branches.  The branch is what you feel by hand in the foam when you touch it.  If you look at foam under a microscope, you will see the branches and windows.  Foam that has been reticulated is open cell and foam no reticulated is closed cell.

Once you reticulate a foam it may become stronger in its tearing characteristics.  Reticulated or “open cell” foam run much cooler on the surface as compared to closed cell foams.  The reason for this is that with the cells being open, they are allowed to let air pass thru them to dissipate heat.  With this happening, there may be a chance the chemical you are working with may dry faster and possibly dust since the lubricant in it is getting dried with the air passing thru the foam.

 There are Pros and Cons to each of the foams, and each type works differently with all chemicals:

Keep in mind that not all foams work the same way with all chemicals.  In many instances, it can be trial and error.

There are many other ways foams are measured, this is just a starting point so you are able to pick the best foam for your project.

 

APPLICATION CHARTS ARE COARSES TO FINE

US FOAMS
WHITE 45 PPI HEAVY CUT
YELLOW 50 PPI MEDIUM CUT
GREEN 60 PPI POLISHING
BLUE 70 PPI  SOFT POLISHING
BLACK 80 PPI FINISHING
SOFT WHITE 90 PPI ULTRA FINISHING
BABY BLUE 100 PPI  FINAL FINISHING

EURO FOAMS
YELLOW HEAVY CUT
ORANGE MEDIUM CUT
WHITE POLISHING
BABY BLUE SOFT POLISHING
RED ULTIMATE FINISHING

EXTREME RETICULATED FOAMS
COARSE GREEN EXTREME CUT
COARSE ORANGE MEDIUM CUT
MAROON POLISHING
RED FINISHING

URO-TEC “OPEN CELL”
COARSE BLUE HEAVY CUT
MAROON MEDIUM CUT
YELLOW POLISHING
WHITE FINISHING

URO-CELL “CLOSED CELL”
LIGHT BLUE CUTTING
ORANGE POLISHING
RED FINISHING

STANDARD WOOL PADS
100% WOOL 4 PLY NATURAL CUTTING
WOOL BLEND SINGLE PLY NATURAL MEDIUM CUT
WOOL BLEND 4 PLY TWIST YELLOW MEDIUM CUT/POLISHING
WOOL BLEND SINGE PLY WHITE POLISHING
WOOL BLEND SINGLE PLY YELLOW POLISHING/FINISHING
KNITTED WOOL BLEND  LIGTH POLISH/FINISHING
KNITTED 100% WOOL NATURAL FINAL FINISHING

INDUSTRIAL WOOL PADS
ALTERNATE STITCH DUAL STRAND WOOL BLEND AGGRESSIVE CUTTING & LONG LASTING